Established in 1945, Aluminum Foundries, Inc., combines experience with the latest technology to provide high quality sand, permanent mold, and diecastings at competitive prices. We are located in Winchester, Indiana with 105 employees, operating in two shifts, and housed in 100,000 square feet.
The key to our sucess has been constant striving for customer satisfaction through employee participation and equipment automation. We're anxious to serve you and will be dedicated in meeting your high quality requirements. Just a few of the qualities that make a difference at Aluminum Foundries include:
We process orders ranging from 1 to 500,000 per year for casting sizes of 1oz. to 150 lbs. Alloys poured on a daily basis are available in 356, 355, 319 and Almag 35. Our sand molding process includes multiple Hunter 20 x 24 automatic molding machines, robotic pouring, and hand-poured squeezer and cope-and-drag molding.
Our Permanent process can run castings up to 100 lbs. in alloys 356, 355, 319 and Almag 35.
Our diecast department has 5 machines with up to 600 ton capacity. We currently run castings up to 4 lbs. in alloys 380 and 360. Available finishes include roll brighting, shot blasting, tumbled and standard.
Multiple core processes include shell, Co2, and Oil sand. High volume, very delicate cores are produced on a daily basis on our 5 Redford automatic core machines.
All castings are transported into the Finishing Department via conveyors, so finished parts can be completed the same day they are molded. Shot blasting operations are performed in the finishing department. Solution and precipitation heat treating of many alloys per customer specifications are available up to T7 condition.
Our Quality Assurance program is directed toward on site employee involvement in all aspects of quality. We use our many years of manufacturing experience and modern technology to give you dependable quality on every requirement.
Every part we manufacture is documented in our Quality Assurance system that combines digital images with casting parameters and text procedures. This system is networked throughout the plant, enabling us to update procedures and customer specifications instantaneously. Touch screen kiosks on the shop floor put all casting process parameters literally at the fingertips of each employee, department by department, step by step.
Per customer requirement we offer 100% visual inspection. We have complete lab facilities, including a spectrometer and coordinate measurement machine in house. Our SPC system controls:
Mail
Aluminum Foundries, Inc.
P.O. Box 69, 1036 North Old Highwy 27
Winchester, IN 47394
Office phone
765-584-6501
Office fax
765-584-1544
Sales
sales@aluminumfoundries.com
Customer service
service@aluminumfoundries.com
Web address
http://www.aluminumfoundries.com